IoT & AI Integration

Where physical sensors meet intelligent inference. We build the telemetry pipelines, edge-AI models, and digital twins that turn a fleet of devices into a system that thinks, safely, reliably, at scale.

Sensors That Understand What They're Seeing

A connected device that just streams telemetry to a cloud bucket isn't IoT, it's a phone bill. Real IoT and AI integration is sensors that know what they're seeing, edge nodes that decide locally when the cloud is slow or absent, and a fleet management layer that lets you operate thousands of devices without sending a technician to each one.

We build the entire stack: device connectivity (MQTT, OPC-UA, LoRaWAN, BLE, cellular), edge AI inference (TensorFlow Lite, ONNX Runtime, NVIDIA Jetson), predictive maintenance models, digital twins, computer vision at the edge, and the cloud-edge orchestration that ties it all together. From a single sensor cell to a continent-wide fleet, the patterns are the same, we just calibrate the depth.

Every system we ship is designed for the realities of the field: intermittent connectivity, constrained compute, harsh environments, OTA updates, security at the device, and the regulatory reality of operating in regulated sectors. The goal isn't a demo, it's a fleet that runs for years.

Protocols
All of Them
MQTT, OPC-UA, Modbus, LoRaWAN, BLE, cellular, satellite
Edge Hardware
Hardware-Aware
Jetson, Coral, Raspberry Pi, x86 industrial, custom silicon
Latency
Sub-50 ms
On-device inference, no round-trip to the cloud required
Fleet Scale
10 → 1M+
From pilot deployments to continent-wide rollouts

Six Layers of Intelligent IoT

A complete stack, from sensor wire to cloud dashboard, with intelligence baked into every layer.

Connectivity

Device Telemetry & Ingestion

Every sensor, gateway, controller, and PLC speaks a different protocol. We stitch them together with MQTT, OPC-UA, Modbus, LoRaWAN, and cellular bridges, then route the resulting stream into a time-series store that scales to millions of messages per second.

Multi-protocol
brownfield + greenfield
Edge AI

On-Device Inference

Models that run on the device, not in the cloud. We compress, quantize, and deploy production ML to Jetson, Coral, Raspberry Pi, and custom silicon, with sub-50ms latency, no round-trip, and graceful degradation when the network drops.

Sub-50 ms
on-device, offline-tolerant
Predictive Maintenance

Failure Prediction & RUL Estimation

Multi-modal sensor fusion (vibration, temperature, current, acoustic) feeding survival models that predict failure hours before it happens. Plus remaining-useful-life estimation that schedules maintenance windows around production, not against them.

Hours of warning
scheduled, not scrambled
Digital Twins

Virtual Replicas of Physical Assets

Live, calibrated digital twins of pumps, lines, vehicles, buildings, and entire facilities, for what-if simulation, anomaly detection against expected behaviour, and operator training without taking the real asset offline.

Live calibration
simulate before you act
Computer Vision

Cameras as Sensors

Defect detection, safety compliance, occupancy, asset tracking, with vision models running on the camera or on a nearby edge box. Privacy-preserving by design: in regulated environments we never let raw video leave the perimeter.

Privacy-preserving
video stays at the edge
Fleet Orchestration

OTA Updates & Lifecycle

Staged rollouts, canary deployments, rollback on regression, certificate rotation, telemetry-driven health checks, the operations layer that keeps a fleet of thousands of devices on a current, trusted firmware without sending a truck.

Staged + reversible
canary → broad → rollback

What IoT + AI Looks Like In the Field

Three representative deployments, the physical environment, the data, and the decisions our integration unlocked.

Manufacturing

Smart Factory: Line-Level Anomaly Detection

A discrete manufacturer instrumented its production lines with mixed brownfield PLCs and new wireless sensors. We unified the streams in a single time-series pipeline, deployed a per-line anomaly model on edge boxes next to the cells, and built an operator dashboard that flags slow-burn defect patterns before the QA gate catches them.

Defects caught upstream
before the QA gate
Logistics

Fleet Telematics + Predictive Maintenance

A long-haul fleet operator was running calendar-based maintenance and still seeing roadside breakdowns. We pulled engine, transmission, and brake telemetry into a survival model that predicts failure days in advance, scheduling each truck through the right yard at the right time, not when the calendar said.

Days of warning
calendar → signal-driven
Smart Buildings

Energy Optimization for Commercial Real Estate

A property operator wanted to cut HVAC costs without sacrificing occupant comfort. We layered occupancy sensing, weather forecasts, and tariff signals into a control loop that pre-cools the building when energy is cheap and rides through peak hours on stored thermal mass, with a twin that proves the savings.

Comfort + savings
simulated, then deployed

Five Rules for Systems That Live In the Field

IoT projects fail for predictable reasons: cloud-shaped designs in places with no cloud, security as an afterthought, fleets that can't be updated. These five rules keep us out of those traps.

Have a Fleet Worth Making Smarter?

Tell us the devices, the environment, and the decision you want pushed to the edge. We'll come back with an architecture sketch and a realistic plan for getting your first AI-powered devices into the field.